Our years of experience rebuilding and retrofitting machines before we began developing our own solutions led us to a commitment to ongoing research and development of better solutions for each manufacturing challenge. Here are just a few examples of exactly how Phillips Olympia machines outperform the rest:
Polymer casting bases of Olympia machines provide 10 times better vibration damping compared to the cast iron bases of competitor machines. This major advantage translates into higher cutting speeds, better surface finish, longer tool life, higher manufacturing flexibility, and shorter production lead time.
Innovative hydrostatic guide ways provide faster motions, better vibration absorption, machine stiffness, and original precision preservation comparing to sliding/rolling ways of the most competing machines.
Precision table axis design incorporates Timken crossed roller bearings of large diameter, which keeps table radial run-out within just 10 microns tolerance and enables machining of heavy workpieces.
Linear motors and hydrostatic screws for linear motion drives are used instead of traditional ball screws utilized on all competing machines. This practically eliminates working elements wear, provides high accuracy and smooth unit motion.
Modular design approach allows Olympia machines to be reconfigured far easier than other machines (e.g. replacement of turning rams for a combination type turning/live spindle rams, installation of C-axis drive in the field, expansion of matrix type tool changers, etc.).
Wider size range of work tables with better load capacities compared to competitors.
Matrix type tool changer design significantly broadens tool weight and size comparing to all other machines.
Laser calibration assures the highest positioning accuracy, alignment, and repeatability.
Heterarchical control systems (decentralized, distributed) instead of “hierarchical” systems allow truly fast, flexible modular machining solutions.
Total tool life management by using latest advancements in digital video camera technologies and vibration monitoring.
Unmanned operation through self-diagnostic, pre-production verification (virtual manufacturing), adaptive control, and total tool management.
Multi-tasking machines reduce throughput time and improve accuracy.
Total Manufacturing Solutions through Random Manufacturing Systems designed with limitations only in parts size by using all of the above technologies and the latest computer and information technologies.